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Research on the Production Process of Chinese Early Brass
04-06-2012
There are two main viewpoints on the origin of metallurgy in China: exotic and indigenous. Under the guidance of
Prof. Changsui Wang, Dr. Xiaopan Fan of GUCAS proved the brass unearthed at Jiangzhai site(4700-400BC,
the earliest copper-based alloy excavated to date in China) was produced by a solid-state reduction process
through a series of simulating experiments and analysis of µ-X-ray fluorescence at SSRF. It is interesting that the
date of the earliest copper alloy found in China should be so close to that of its counterpart from Western Asia.
Although the alloy from China is chemically very different from the alloy in Western Asia (arsenical bronze) the
production method of these two very early artificial alloys might have been much the same: solid-state reduction
of mixtures of appropriate minerals. This fact is consistent with an indigenous origin in China. Their research has
been published on, 2012 in Journal of Analytical Atomic Spectrometry.
In order to explore the production process of early brass, we designed and carried out simulation experiments
according to raw materials, physicochemical principle of brass production and possible production process of
early brass.The procedures of simulation experiment were: mix calamine, malachite(or copper) and charcoal in
a certain proportion, then put the mixture into lidded crucibles, and place the crucibles in a muffle furnace, and
heat them in different temperatures(750℃-1000℃) and different periods(0-48h). 171 runs were performed.
The results of XRF and metallographical microscope showed that: bulk brass(brass obtained by a solid-state
reduction process) and brass through a melting process can be obtained by the raw materials of calamine,
charcoal and malachite; Only one kind brass(brass through a melting process) can be obtained by the raw
materials of calamine, charcoal and copper.
Four runs(sample1: brass through a melting process obtained by the raw materials of calamine, charcoal and
copper, sample2: brass through a melting process obtained by the raw materials of calamine, charcoal and
malachite, sample3and4:bulk brass obtained by the raw materials of calamine, charcoal and malachite) were
chosen for the synchrotron radiation µ-XRF mapping study. The zinc and lead distribution patterns suggest that
zinc would be evenly distributed in brass specimens prepared by a melting process regardless of whether the
alloy was obtained by cementation or by smelting of calamine and malachite, lead metal scattered at some spots.
On the other hand the zinc distribution in bulk brass made by a solid-state reduction process was obviously not
uniform, the zinc content in different regions varied markedly; and the lead content of different regions was quite
distinct, not uniform.
Analysis by µ-XRF of the brass unearthed at the Jiangzhai site showed that the distribution pattern of lead as well
as zinc was similar to that of the brass made by a solid-state reduction process, but significantly different from that
of the brass made by a melting process. Our results suggest that ancient brass unearthed at the Jiangzhai site was
probably obtained by a solid-state reduction process.
This research provided hard scientific evidence for the indigenous origin of metallurgy in China. Nobody has utilized
Synchrotron Radiation m-X-ray fluorescence to infer metallurgical processing of ancient alloys before. It is sure that
Synchrotron Radiation m-X-ray fluorescence as a non-invasive analytical technique will be used to analyze
production process of other ancient alloys like arsenic copper.